Formlabs SLS powder
Formlabs Fuse 1(+) materials
The Formlabs SLS powders have been developed and adapted for use with the Formlabs Fuse 1 or Fuse 1+ SLS 3D printer. This ensures not only the highest quality, but also the reliability of the machine and the products created with it. Achieve peak performance while optimizing cost per part with Formlabs Fuse materials.
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Formlabs Nylon Powder
With Formlabs powders for SLS 3D printing, you can produce ready-to-use parts on the Formlabs Fuse 1 or Fuse 1+. The Formlabs materials, hardware and software are jointly developed, tuned and validated to deliver the highest performance while keeping costs to a minimum.
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Nylon 12 Powder
Nylon 12 White Powder
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Nylon 12 Tough Powder
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Nylon 12 GF Powder
Nylon 11 Powder
Nylon 11 CF Powder
TPU 90A
Powder
PA12 powder / Nylon 12 powder
One material for many applications
PA12 or Nylon 12 powder is a high performance material that offers a good balance between strength and detail. It is suitable for functional prototyping as well as for the production of end products. Complex components and assemblies can be manufactured with PA12 using the SLS process. The material is durable and has high environmental stability. The Formlabs Nylon 12 powder was specially developed for use in the Formlabs Fuse 1.
Tensile strength
50MPa
Elongation at break (X/Y)
11%
Refresh rate
30%
Nylon 12 / PA12 powder is suitable for:
- Functional prototyping
- Small series production
- Durable devices and tools
- Biocompatible, sterilizable parts*
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
PA12 White powder / Nylon 12 powder white
Customizable parts for many applications
Nylon 12 White Powder bundles the premium properties of the biocompatible all-purpose material Nylon 12 Powder into easily customizable white printed parts. Create functional prototypes and presentation-ready end-use parts that can be easily colored to match a brand concept. The material is also suitable for medical devices and models with high contrast and detail.
Tensile strength
47MPa
Elongation at break (X/Y)
8%
Refresh rate
30%
Nylon 12 White / PA12 powder white is suitable for
- Corresponding color concepts
- Functional prototypes and end-use parts
- Medical, biocompatible products and models*
- High-contrast end products
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
PA12 Tough powder / Nylon 12 Tough powder
One material for many applications
Nylon 12 Tough Powder offers the best refeed rate of any nylon powder, high ductility and excellent dimensional accuracy across the entire build chamber. Print more robust parts for prototyping and low-volume production that are more resistant to warping without sacrificing strength.
Tensile strength
42MPa
Elongation at break (X/Y)
25%
Refresh rate
20%
Nylon 12 Tough / PA12 Tough powder is suitable for:
- Industrial applications
- Small series production
- Robust prototypes
- Ductile parts such as press studs and ratchets
PA12 GF powder / Nylon 12 GF powder
The material for rigid, stable and functional components
PA12 GF or Nylon 12 GF powder is a glass-filled Nylon 12 material that offers increased stiffness and thermal stability for demanding industrial environments. It is suitable for functional prototyping as well as for the production of rigid, dimensionally stable end products. PA12 GF can be used in the SLS process to produce complex components and assemblies for applications where structural rigidity and thermal stability are crucial. The material withstands permanent loads and remains dimensionally stable even at high temperatures. Nylon 12 GF is a high-precision material with very low warpage and high environmental stability; it absorbs very little moisture and is resistant to light, heat and chemicals.
Modulus of elasticity
2800MPa
HDT @ 1.8MPa
113°C
Refresh rate
30-50%
Nylon 12 GF / PA12 GF powder is suitable for
- Parts that are exposed to high temperatures
- Parts that are permanently loaded
- Robust devices and spare parts
- Threads and sockets*
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
PA11 powder / Nylon 11 powder
The material for high performance and impact resistance
PA11 or Nylon 11 powder is ideal for highly ductile, robust components. PA11 powder is currently Formlabs’ highest performing nylon material for functional prototyping and small batch production. Compared to Formlabs Nylon 12, Formlabs Nylon 11 powder is significantly more flexible. It is also better suited to the production of thin walls in a component.
Tensile strength
49MPa
Elongation at break (X/Y)
40%
Refresh rate
50%
Nylon 11 / PA11 powder is suitable for:
- Impact-resistant prototypes, devices and brackets
- Thin-walled ducts and housings
- Snap fasteners, clips and hinges
- Orthoses and prosthetics*
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
Water bottle cage, designed by Albatross Bikes. Ankle-foot orthosis, designed by Prosthesia.
PA11 CF powder / Nylon 11 CF powder
Carbon fiber SLS material for strong and lightweight components
PA11 CF or Nylon 11 CF powder is ideal for end uses that require both stiffness and high strength. PA11 CF powder combines all the advantages of nylon and carbon fiber in a highly stable, high-performance composite material. Choose Nylon 11 CF Powder for the manufacture of lightweight and rigid parts that can withstand impact and elevated temperatures.
Tensile strength
69 MPa
Module (X)
5300 Mpa
Refresh rate
30%
Nylon 11 CF / PA11 CF powder is suitable for
- Replacement or alternative for metal components
- Shock-resistant devices
- Functional components made from composite materials
- Tools, holders and devices*
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
TPU 90A powder
A resistant SLS elastomer for elastic, skin-friendly products
Create flexible TPU parts with unique design freedom and lightness. TPU 90A Powder combines high elongation at break and high tensile strength. TPU 90A Powder therefore allows you to produce flexible, skin-compatible prototypes and end products that can withstand the demands of everyday use. And all this at a low cost per part thanks to a refresh rate of 20 %
Tensile strength
66.2 kN/m
Elongation at break (X/Y)
8.7 Mpa
Refresh rate
20%
TPU 90A powder is suitable for:
- Soles, splints, orthoses and prosthetics
- Wearables and soft-touch elements
- Upholstery, dampers, cushions and grippers
- Seals, covers, belts, plugs and hoses*
* Material properties may vary depending on part design and manufacturing process. It is the responsibility of the manufacturer to check the suitability of the printed parts for the intended use.
Formlabs SLS powder – Material properties
The Formlabs material library includes eight powders that cover a wide range of applications. Certain powders may be better suited for your specific applications than others. See all materials compared for choosing the right powder based on a variety of factors.
Powder renewal rate
Get the most out of your material with simple, efficient powder recycling.
What is the refresh rate?
One of the advantages of SLS 3D printing is the ability to work with a mixture of new and recycled powder. The powder refresh rate is the minimum amount of new powder that must be added to the recycled powder for printing.
| Material | Recommended refresh rate |
|---|---|
| Nylon 12 Powder | 30% |
| Nylon 12 GF Powder* | 50% |
| Nylon 12 Tough Powder | 20% |
| Nylon 12 White Powder | 30% |
| Nylon 11 Powder** | 30% |
| Nylon 11 CF Powder | 30% |
| Polypropylene Powder | 50% |
| TPU 90A Powder | 20% |
How it works
The Fuse Sift powder recovery station automatically doses and mixes the powder for future prints. All you have to do is set the desired refresh rate on the Fuse Sift touchscreen.
The Formlabs Fuse 1+ 30W not only enables the production of individual prototypes and end products, but also the manufacture of small series.
This machine can be used to produce series of up to 1,200 – 10,000 components – depending on the component geometry – at a competitive price.
Request a free sample part produced on the Formlabs Fuse 1+ 30W.
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