Formlabs Form 4L

Large components, faster than ever before

The Formlabs Form 4L is a record-breaking fast MSLA 3D printer that combines an industry-leading materials library with a reliable and accurate printing system. With the Form 4L ecosystem’s simple workflow, unmatched reliability and superior print part quality, you can turn your ideas into reality faster than ever before.

The speed of the Formlabs Form 4L is based on Formlabs’ new Low Force Display™ technology, a powerful printing system consisting of high-performance LEDs, collimator lenses, optical filters and a robust liquid crystal display. Together, these components ensure lightning-fast curing of the individual resin layers – regardless of the size and number of parts. By maintaining tight tolerances, the Form 4L always delivers parts that meet your design parameters, regardless of the resin.

Do you want to print with biocompatible materials? Get to know the Form 4BL.

Order Formlabs Form 4L Order Formlabs Form 4BL Request a quote Benefit from the upgrade program

Large parts
Construction volume of up to 353 x 196 x 350 mm

Speed
Large parts in under 6 hours

Precision
46 µm pixel size with edge smoothing

Versatile
Industry-leading materials for every application

Reliable
Rigorously tested for maximum reliability

Intuitive
Can be learned by everyone within 15 minutes

No more problems with large components.

Print single large parts or multiple small parts in one job on the Formlabs Form 4L to speed up product development or keep production running.

Production volume
4.6x
larger construction volume than the Form 4

Form 4L
353 x 196 x 350 mm
or 24.2 L

Shape 4
200 x 125 x 210 mm
or 5.2 L

Technical data of the Formlabs Form 4L and Form 4BL

3D printer Form 4L Form 4BL
Technology Masked stereolithography (MSLA) Masked stereolithography (MSLA)
Printer module Low Force Display™ (LFD) Low Force Display™ (LFD)
Key components of the printing system Backlight unit
Light processing unit 4 (LPU 4)
Release texture
Resin container for flexible films
Intelligent control systems
Automatic high-speed resin handling
Backlight unit
Light processing unit 4 (LPU 4)
Release texture
Resin container for flexible films
Intelligent control systems
Automatic high-speed resin handling
Light source Backlight unit: 145 LEDs with uniform wavelength, a plano-convex lens arrangement and integrated air cooling
405 nm optical wavelength
16 mW/cm² optical power intensity transmitted to the curing plane
46 µm pixel size
Backlight unit: 145 LEDs with uniform wavelength, a plano-convex lens arrangement and integrated air cooling
405 nm optical wavelength
16 mW/cm² optical power intensity transmitted to the curing plane
46 µm pixel size
Maximum printing speed¹ 80 mm/hour 80 mm/hour
Typical printing speed² Average: 24 mm/hour for all materials
Range: 20-35 mm/hour depending on material
Average: 24 mm/hour for all materials
Range: 20-35 mm/hour depending on material
Typical dimensional tolerances³ 1-30 mm Characteristics: ±0.15% (lower limit: ±0.02 mm)
31-80 mm Characteristics: ±0.3% (lower limit: ±0.06 mm)
81-150 mm Characteristics: ±0.3% (lower limit: ±0.15 mm)
1-30 mm Characteristics: ±0.15% (lower limit: ±0.02 mm)
31-80 mm Characteristics: ±0.3% (lower limit: ±0.06 mm)
81-150 mm Characteristics: ±0.3% (lower limit: ±0.15 mm)
Surface accuracy (restorative models)⁴ On average with Precision Model Resin:
99.9% of surfaces within 100 μm of the CAD model
96.7% of surfaces within 50 μm of the CAD model
71.4% of surfaces within 25 μm of the CAD model
On average with Precision Model Resin:
99.9% of surfaces within 100 μm of the CAD model
96.7% of surfaces within 50 μm of the CAD model
71.4% of surfaces within 25 μm of the CAD model
Materials (resins) 19 industry-leading Formlabs materials or third-party materials via the Open Platform. New materials are developed on a regular basis. 32 industry-leading Formlabs materials, including 12 biocompatible materials, or third-party materials using the Open Platform. New materials are developed on a regular basis.
Biocompatible materials No (available on Form 4BL) Yes
Construction volume (W x D x H)⁵ 253 × 196 × 350 mm / 24.2 liters 353 × 196 × 350 mm / 24.2 liters
Construction area 692 cm² 692 cm²
Maximum part length⁶ Not measured Not measured
XY resolution⁷ 46 µm with preset edge smoothing for sub-pixel resolution
First-class implementation of fine, sharp details compared to the Form-3L series
46 µm with preset edge smoothing for sub-pixel resolution
First-class realization of fine, sharp details compared to the Form-3L series
Layer thickness⁸ 25-200 µm 25-200 µm
Resin cartridges 2 2
Resin cartridge type Next generation resin cartridge
5-10x faster filling
63% less waste
30% less space required
Next generation resin cartridge
5-10x faster filling
63% less waste
30% less space required
Resin heater High-speed conduction resin heater with infrared temperature detection High-speed conduction resin heater with infrared temperature detection
Internal temperature Automatic heating of the resin to 25-45 °C, depending on the material Automatic heating of the resin to 25-45 °C, depending on the material
Force measurement Z-axis force sensor: Automatically optimizes print quality and print speed based on part geometry and selected material. Z-axis force sensor: Automatically optimizes the print quality and print speed based on the part geometry and the selected material.
Supports Automatically generated
Light touch removal
Can be generated automatically
Light touch removal
Design/CAD specifications Show design manual (PDF) Show design manual (PDF)
Printer dimensions (W x D x H) 66.4 × 52.8 × 79.4 cm 66.4 × 52.8 × 79.4 cm
Minimum dimensions for access (W x D x H) 88.9 × 116.9 × 81.3 cm 88.9 × 116.9 × 81.3 cm
Weight of the printer 58.5 kg 58.5 kg
Operating environment 18-28 °C 18-28 °C
Power requirements 100-240 VAC
9 A
50/60 Hz
900 W
100-240 VAC
9 A
50/60 Hz
900 W
Connectivity Wi-Fi (2.4 and 5 GHz; IEEE 802.11 b/g/n/ac, WPA/WPA2)
Ethernet (1000 Mbit)
USB-C 2.0
Wi-Fi (2.4 and 5 GHz; IEEE 802.11 b/g/n/ac, WPA/WPA2)
Ethernet (1000 Mbit)
USB-C 2.0
Printer control⁹ nteractive 7-inch touchscreen
1280 × 800 resolution
Languages: English, German, French, Spanish, Italian, Japanese, Traditional Chinese, Simplified Chinese
nteractive 7-inch touchscreen
1280 × 800 resolution
Languages: English, German, French, Spanish, Italian, Japanese, Traditional Chinese, Simplified Chinese
Warnings
Touchscreen alerts
SMS/email via the dashboard
Loudspeaker for audio alerts
Touch screen alerts
SMS/e-mail via the dashboard
Loudspeaker for audio alerts
Sensors and control systems 6 upgraded sensors for precise control of resin temperature, resin level, printing force and printing status:
High-speed conduction resin heater with infrared temperature detection
Ultrasonic resin level sensor: controls the resin in the tank
Z-axis force sensor: controls and minimizes the printing forces
Resin cartridge load cell: measures the exact resin level in the cartridge
Printer levelling sensor
Camera
6 upgraded sensors for precise control of resin temperature, resin level, print force and print status:
High-speed conduction resin heater with infrared temperature detection
Ultrasonic resin level sensor: controls the resin in the tank
Z-axis force sensor: controls and minimizes the print forces
Resin cartridge load cell: measures the exact resin level in the cartridge
Printer levelling sensor
Camera
Camera Integrated camera
2592 x 1944 resolution (5MP)
Remote monitoring, print history and time-lapse prints
Can be easily deactivated, covered or removed
Integrated camera
2592 x 1944 resolution (5MP)
Remote monitoring, print history and time-lapse prints
Can be easily deactivated, covered or removed
Software PreForm, Dashboard, Fleet management PreForm, Dashboard, Fleet management
PreForm system requirements Windows 7 (64-bit) and higher
Mac OS X 10.12 and higher
OpenGL 2.1
C++ runtime library from Microsoft (Windows only)
4 GB RAM (8 GB recommended)
Windows 7 (64-bit) and higher
Mac OS X 10.12 and higher
OpenGL 2.1
C++ runtime library from Microsoft (Windows only)
4 GB RAM (8 GB recommended)
File types STL, OBJ and 3MF file input
FORM file output
STL, OBJ and 3MF file input
FORM file output
PreForm Print Setup functions One-click printing
Adaptive layer thickness for faster printing with fine details
Remote printing
Automatic alignment for optimal print position
Automatic mesh repair
Automatic overlay generation
Advanced tools for manual overlay editing
Rotate, Rotate, scale, duplicate and mirror
Layer slicer for path inspection
Custom print settings
Available in multiple languages
One-click printing
Adaptive layer thickness for faster printing with fine details
Remote printing
Automatic alignment for optimal print position
Automatic mesh repair
Automatic overlay generation
Advanced tools for manual overlay editing
Rotate, Rotate, scale, duplicate and mirror
Layer slicer for path inspection
Custom print settings
Available in multiple languages
Dashboard printer management features Manage prints and printers from the cloud
Track resin and tank usage over time
SMS and email alerts
Create company group accounts with administrators for easier sharing of printers and control of access
Manage prints and printers via the cloud
Track resin and tank usage over time
SMS and email alerts
Create company group accounts with administrators for easier sharing of printers and control of access
Estimated service life of the resin tank¹⁰ 75,000+ layers with each Formlabs material
Example: approx. 190 prints with an average height model (39 mm high), any resin and 100 µm layer height
75,000+ layers with each Formlabs material
Example: approx. 190 prints with a model of average height (39 mm high), any resin and 100 µm layer height
Estimated service life of the light processing unit¹¹ 600,000 – 1,900,000 layers, depending on material and layer height
Example: approx. 2,800 prints when using models with average height (39 mm), Grey Resin V5 and 100 µm layer height
600,000 – 1,900,000 layers, depending on material and layer height
Example: approx. 2,800 prints when using models with average height (39 mm), Grey Resin V5 and 100 µm layer height

¹ With Fast Model Resin and 200 µm layer height on Form 4 Series. Based on actual print time of a range of test parts covering common applications in engineering, product design, manufacturing and dentistry. With Draft Resin V2 and 200 µm layer height on Form 3 Series. Based on 75th percentile of actual print speed of reported prints from 2023.
² Average of all materials when printing at 100 µm layer height, weighted by material popularity. The print speed varies depending on the material, layer height and part geometry. The spectrum is based on the materials with the slowest median printing speed and the highest median printing speed.
With Grey Resin V5 and 100 µm layer height, post-cured for 5 minutes at room temperature. A test model with structures in different sizes, 3D-printed on three different printers.
⁴ At 50 µm layer height. Tested with a full arch dental model with dies, four models per print job, printed on three different printers and post-processed according to the recommended settings.
⁵ If you print a job that is higher than 19.0 cm on the Form 4/B, a job that is higher than 30.5 cm on the Form 4L/4BL or a job that is higher than 18.5 cm on the Form 3/B/+, you must also remove the resin tank when removing the print. PreForm displays a warning if a job exceeds this height limit.
⁶ Assuming a part printed with support structures that resembles a rectangular prism 12.5 cm deep and 1 cm high.
⁷ The XY resolution describes how precisely the printer can cure resin in the XY plane (horizontal). It corresponds to the pixel size of the Light Processing Unit 4 and Light Processing Unit 4L.
⁸ Available layer heights vary depending on the material. See our material compatibility table to check availability.
⁹ Additional languages other than English will be available with future firmware updates for the Form 4 series.
¹⁰ The exact lifetime of a resin tank depends on the printed layers, physical wear and accidental damage.
¹¹ At 100 µm layer height. The exact service life of an LPU depends on the total amount of light energy that passes through the module, which in turn depends on the number of printed layers, the material, the layer height and accidental damage. If a replacement becomes necessary, the LPU 4 or LPU 4L can be replaced easily, quickly and cost-effectively by the user.

Speed on a grand scale. Even large components in under 6 hours.

Form 4L Printspeed Cover
Formlabs Form 4L Bauteil Abdeckung
Form 4L Printspeed Holder
Formlabs Form 4L Bauteil Display-Halter
Form 4L Printspeed Sportswear
Formlabs Form 4L Bauteil Sportartikel
Form 4L Printspeed Seat
Formlabs Form 4L Bauteil Sitz-Prototyp
Form 4L Printspeed Golf
Formlabs Form 4L Bauteil Golfschläger

The Formlabs Form 4L delivers outstanding components that always fit together.

Formlabs engineers have tested hundreds of printed parts to ensure that each material meets the most reliable standards, right out of the box.

Formlabs Form 4L Bauteil Formwerkzeug
Formlabs Form 4L Bauteil Flaschenform
Formlabs Form 4L Bauteil Leiterplatine
Formlabs Form 4L Bauteil Gehäuse
Formlabs Form 4L Bauteil Lenkrad
Formlabs Form 4L Bauteil Laufrad

Sharpest details
Highly collimated light and 46 µm pixel size with preset anti-aliasing for sub-pixel resolution.

Smooth surfaces
Lower detachment forces, light touch supports and 46 µm pixel size with predefined edge smoothing.

High-precision assemblies
±0.15 % XY dimensional tolerances so that the assemblies always fit together.

Unrivaled reliability. Regardless of component size or throughput.

The Formlabs Form 4L workflow: simply explained in 4 steps.

Working with the Formlabs Form 4L is so intuitive that anyone can learn how to print in 15 minutes.

1. import your model and prepare your print.

  • Intelligent auto-orientation
  • Advanced support structure generation
  • Real-time printability check

2. insert a material and tap Print.

  • Checked print settings
  • Simple cartridge and tank system
  • Automatic resin supply

3. removal, washing, curing.

  • Quick removal of components
  • Automatic component cleaning
  • Precise post-curing for the best material properties

4. completion.

  • Quickly and cleanly removable support
  • Optional sanding, coating or painting

Discover the Formlabs Form 4L.

The illumination unit uses 145 LEDs and collimator lenses to generate a uniform surface projection of extremely strong light. It cures the resin quickly and precisely, guaranteeing lightning-fast printing times, excellent print quality and consistent precision across the entire build platform.

The Light Processing Unit 4L (LPU 4L) precisely masks the light from the lighting unit in the shape of the cross-section. In combination, the lighting unit and the LPU 4L ensure extremely high printing speed, accuracy and print quality on the entire build platform. The LPU 4L is durable, resistant to damage and easy to replace.

There is a special film on the top of the Light Processing Unit. This micro-textured optical film has been specially developed and provides an airflow between the resin container and the Light Processing Unit. It significantly reduces the pull-off forces so that surface quality, detail, precision and reliability are not compromised even at record speeds.

In the Formlabs Form 4L MSLA 3D printer, six control systems precisely measure the temperature, resin level, printing forces and print status and keep these values constant. Together, they ensure that consistent printing results are achieved on every printer and for every job.

The liquid resin is held in the Formlabs Form 4L Resin Tank in the printer and forms a carrier system on which the liquid resin cures. A two-layer, flexible foil film is used for this. It significantly reduces peel forces, allowing you to print at extremely high speeds without compromising surface finish, fine features, accuracy or reliability.

The Formlabs Form 4L has an integrated system for fast, precise and low-waste resin dispensing, making material changes easy. You don’t have to worry about your printer running out of resin and can change material in <1 minute. The Form 4L is still one of the only SLA printers on the market to offer this feature.

The Formlabs Form 4L Ecosystem.

New
9'999.00 CHF 15'098.00 CHFPrice range: 9'999.00 CHF through 15'098.00 CHF

Formlabs

Form Wash L

3'682.00 CHF exkl. MwSt.

Formlabs

Form Cure L

4'500.00 CHF exkl. MwSt.