Continuous fiber 3D printing applications

Discover typical areas of application for continuous fiber 3D printing

Using examples, we will show you different applications in typical industries for continuous fiber 3D printing.

Drone and aircraft construction

Smarter, more efficient flying

CFSYS continuous fiber 3D printing offers important support for the aviation industry in the field of low-altitude flights. It provides the technology and materials that combine high strength with low weight through customizable fiber content for different scenarios. The integrated molding process reduces bonding issues while supporting topology optimization for aerodynamic designs. This speeds up development cycles and ensures consistent batch quality. By minimizing the number of parts and improving assembly efficiency, it offers comprehensive solutions for the industry’s requirements.

Continuous fiber 3D printing application drone construction

Stronger, lighter materials


30 times stronger than nylon, twice as strong as aluminum, at one-seventh the weight of steel – ideal for drones and eVTOLs to reduce weight, increase payload and save energy. Adjustable fiber content tailors performance to your needs.

One-piece complex structures


The one-step molding of complex aerospace structures avoids problems in the assembly of multi-part assemblies such as weight redundancy and weak connections. Topology optimization ensures optimal mechanical performance with minimal weight.

Faster from design to component



Rapid iterations without conventional molds significantly shorten research and development cycles. Industrial-grade systems process components of different sizes and deliver them within days instead of weeks.

Robotics

Paving the way for robotics

CFSYS continuous fiber 3D printers help you meet the demands of the robotics industry. They enable accelerated research and development, as well as manufacturing in shortened part cycles and multiple iterations for complete process efficiency. It enables the customized production of high-strength, lightweight parts tailored to different robot functions. Small and large companies can use it to produce consistently high-quality components at low cost and secure a technological competitive advantage.

Continuous fiber 3D printing application robotics/automation

Accelerate research and development


Shorten development cycles and enable fast iterations for end effectors, fixtures and robot tools.

Tailor-made strong and lightweight parts


Create complex components with continuous fiber reinforcement for higher strength and lower weight.

Scalability with quality


From prototypes to mass production – supply reliable parts for companies of all sizes.

Smart Manufacturing

Where vision meets precision

CFSYS continuous fiber 3D printers help you meet the demands of the robotics industry. They enable accelerated research and development, as well as manufacturing in shortened part cycles and multiple iterations for complete process efficiency. It enables the customized production of high-strength, lightweight parts tailored to different robot functions. Small and large companies can use it to produce consistently high-quality components at low cost and secure a technological competitive advantage.

Continuous fiber 3D printing application Smart Manufacturing

Groundbreaking performance


Continuous fiber printing delivers metal-level strength with 50% less weight – ideal for aerospace and robotics.

Design freedom


Create complex geometries and integrated components in one step, even with embedded sensors.

Increased efficiency


From months to days with a material efficiency of over 95% – from prototype to series production.

Automotive engineering

New agility in vehicle production

CFSYS continuous fiber 3D printers increase manufacturing agility across the entire vehicle lifecycle, offering powerful scalability that benefits everyone from individual suppliers to leading OEMs. Based on a flexible digital parts platform, this plug-and-play system offers multiple high-performance materials for more efficient and precisely tailored automotive engineering solutions.

Continuous fiber 3D printing application automotive industry

Agile production across the entire life cycle


Speed up the supply of parts from design to after-sales service without delays caused by toolmaking and react flexibly to market changes.

Scalable for all partners


CFSYS helps suppliers reduce costs for customized batches and supports OEMs with fast iteration of complex parts.

Digital platform, high-quality materials


The plug-and-play system with continuous fibers and materials ensures strength and durability for automotive applications.